Frozen Corn Kernels

 

production process

Our factory employs cutting-edge IQF (Individual Quick Freezing) technology during our production process to individually freeze each kernel of corn without caking or sticking together, thus maintaining perfect shape and taste without caking or sticking together. Furthermore, each link of production boasts its own quality control system to guarantee international standards are met in each batch produced; our facilities have earned HACCP and BRC global food safety standard certification to further ensure product safety and sanitary conditions in production facilities.

product quality

Sampling: To perform the sweetness test, select random samples from your corn batch (preferably fresh or frozen kernels ).

Juicing: Juice corn kernels to obtain corn juice. This juice will then be used as part of measuring sweetness levels.

Filtration: Solid residue in corn juice must be extracted using a filter in order to achieve an uncontaminated liquid sample for measurement purposes.

Measure Brix Value of Corn Juice: Brix values in corn juice can be measured using a refractometer, which measures its refractive index; higher refractive index means increased sugar content in liquid. Brix values are usually expressed as percentages representing how many grams of sugar per 100 grams of liquid that make up its contents.

Analysis Results: Corn sweetness can be determined based on its Brix value; typically this ranges between 10%-20% in sweet corn varieties; generally speaking, higher numbers mean sweeter corn!

 

 

The sweetness test is as follows:

Sampling: First, randomly select some samples from the batch of corn to be tested, usually fresh or thawed corn kernels.

Juicing: Juice the corn kernels to extract corn juice. The corn juice will be used for sweetness measurement.

Filtering: The solid residue in the corn juice is removed through a filter to ensure that the liquid sample is pure for measurement.

Measure Brix value: The Brix value of corn juice is measured using a refractometer. A refractometer can measure the refractive index of a liquid. The higher the refractive index, the higher the sugar content in the liquid. The Brix value is usually expressed as a percentage, representing the number of grams of sugar per 100 grams of liquid.

Analysis results: The sweetness of the corn is determined based on the measured Brix value. Generally speaking, the Brix value of sweet corn is between 10% and 20%. The higher the value, the sweeter the corn.

frozen corn size

1. Sampling
To ensure representativeness in measurement results, randomly sample 100-200 corn kernels from your production line or finished product batch for sampling purposes. This should ensure accurate results from measurement.

2. Measuring with a Vernier Caliper A high-precision vernier caliper should be used to determine both diameter and length measurements of corn kernels:

Diameter Measurement: Position the corn kernel within the measuring port of a vernier caliper, close gently and read off its maximum diameter measurement.

Measure Corn Kernels for Length Using Vernier Calipers To measure length accurately, place corn kernels with their long axis within the measuring port of a vernier caliper, close gently and read off their maximum length value.

3. Measurement Standards
Uniformity: For optimal heating during cooking, frozen corn kernel sizes should generally be uniform to ensure an even distribution. Large variances could compromise final product quality.

4. Collecting and Analyzing
Collect the measurement results for each corn kernel and calculate their average size within their batch, along with any standard deviation calculations which provide insight into particle consistency and size variability.

 

1. Product inspection report
Issuing agency: issued by a third-party inspection agency (such as SGS, BV, etc.) or a national food inspection department.
Main contents:
Appearance quality: color, shape, uniformity, etc.
Dimensions and weight: measurement results of particle size and length.
Moisture content: moderate moisture content is usually required to ensure the taste and shelf life of the product.
Impurity content: the proportion of impurities (such as debris, foreign matter).
Microbiological testing: test results of indicators such as E. coli, Salmonella, mold, yeast, etc. to ensure the hygiene and safety of the product.
Pesticide residue testing: detect whether there are excessive pesticide residues to ensure the safety of the product.
2. HACCP certification certificate
Issuing agency: issued by a qualified food safety management system certification body.
Main contents:
Food safety management system: proves that food safety risks in the production process have been effectively controlled.
Critical control point management: ensure that there are no food safety hazards in the key links of production.
3. ISO 22000 certification certificate
Issuing agency: International Organization for Standardization (ISO) certification body.
Main content:
Food safety management system: Verify that the company has established a sound food safety management system and operates it continuously to ensure that the product meets international food safety standards.
4. BRC Global Standard Food Safety Certification Certificate
Issuing agency: BRC Certification Agency.
Main content:
Food safety standard compliance: The certified product meets the food safety requirements of the BRC global standard, which is applicable to every link in the supply chain management.
5. Organic food certification certificate (if applicable)
Issuing agency: Organic certification agency, such as the US USDA, the EU ECOCERT, etc.
Main content:
Organic planting certification: Prove that the planting and processing of corn kernels meet the standards of organic food and do not use chemical pesticides and fertilizers.
6. GMO test report
Issuing agency: Genetic engineering safety testing agency.
Main content:
Non-GMO certification: Prove that the product does not contain genetically modified ingredients and meets the market requirements for non-GMO food.
These test certificates not only provide customers with confidence in product quality, but also provide the necessary compliance support for entering specific markets. The acquisition of each certificate is a strict control and recognition of the production process and product quality.

Our factory

Our factory's equipment uses the most advanced technology in the industry to ensure high efficiency in the production process and excellent product quality. We have a fully automated production line that covers every link from raw material processing, cleaning, cutting to frozen packaging. The equipment includes high-speed cutting machines, modern cleaning systems and ultra-low temperature quick freezing devices, which can lock in the freshness and nutritional content of the products in the shortest time. In addition, our packaging equipment is highly flexible and can provide a variety of packaging solutions according to customer needs. All equipment complies with international food safety standards to ensure the stable quality, safety and reliability of each batch of products. We are always committed to maintaining our leading position in the industry through continuous technological updates and equipment upgrades.

 

Our partners are all over the world, covering food manufacturing, catering services, retail supermarkets, import and export trade and other fields. We have established long-term and stable cooperative relationships with many well-known brands and companies, and are committed to providing consumers with high-quality and healthy frozen foods. We not only focus on the business needs of our partners, but also actively participate in product development and market expansion, providing a full range of support and services. Through close cooperation, we can quickly respond to market changes, optimize the supply chain, and enhance product competitiveness. We always adhere to the principle of mutual benefit and win-win, grow together with our partners, and bring more high-quality choices to global consumers.

 

 

01

 

Q: Can I customize the specifications and packaging of my products?

A: Of course! Our factory supports customization of multiple specifications and packaging forms. You can choose different cutting sizes, packaging sizes, and label designs according to market demand or customer requirements. Our production line is highly flexible and can respond quickly to your customized needs.

 

02

 

Q: How long is the production cycle after placing an order?

A: The production cycle is generally between 2 and 4 weeks, depending on the order volume and product type. We will try to shorten the production time and ensure timely delivery based on the urgency of the order and production schedule.

 

03

 

Q: What is your company's minimum order quantity?

A: Our minimum order quantity is usually a full container of goods, which is about the capacity of a 20-foot standard container. For long-term cooperative customers or specific projects, we can discuss specific order quantity requirements to meet your business needs.

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