Frozen Sliced Onions
Description
Technical Parameters
IQF Onion Ingredients for Import, Foodservice and Processing
Frozen Sliced Onions with Contract-Ready Cut, Defect and Batch COA Specifications
We supply IQF frozen sliced onions for food manufacturers, importers, distributors, central kitchens, ready-meal producers and retail frozen brands. Our main format is 100% peeled onion, cut into natural-length slices or separated arcs, individually quick frozen and packed for further heat processing.
A dependable order requires more than the phrase "5–7 mm sliced onion." We define onion color, nominal width, natural length, oversize, undersize, clumps, blemishes, roots, peel, free-flowing condition, flavor profile, packing and batch documents before production.
Actual IQF white onion slices show the natural curved shape, pale color and separated frozen condition.
Commercial Purchasing Priorities
Purchasing teams looking for frozen sliced onions are normally comparing an industrial ingredient rather than a consumer convenience pack. Their decisions center on white versus red onion, slice width, natural length, separated arcs or rings, free-flowing performance, defect limits, pungency, year-round supply, 10 kg bulk cartons, private label and export documentation. We turn those priorities into judgeable quotation fields.
| Buyer concern | Order risk | Our control | Procurement result |
|---|---|---|---|
| 5–7 mm is interpreted differently | Too many wide strips, fragments or compact center pieces change portioning and cooking. | We state nominal width, oversize threshold, undersize definition and sampling weight. | A measurable cut specification rather than a visual promise. |
| Frozen slices arrive in blocks | Portion control fails and operators must break clumps manually. | We inspect free-flowing condition and record clumps by percentage of sample weight. | Agreed clump tolerance, typically no more than 6% w/w. |
| Flavor varies across crops | A sauce, soup or filling becomes too mild or too pungent. | We match onion type and can report soluble solids and pyruvic-acid pungency by agreed crop test. | A flavor target tied to data and an approved sample. |
| Peel, roots or dark pieces appear | Visible defects affect finished-product appearance and line efficiency. | We define major and minor blemishes, color variants, fibrous root, peel and EVM separately. | A repeatable inspection and rejection basis. |
| A limit sheet is supplied without batch data | QA cannot see what was measured for the shipped lot. | We identify the lot and place measured values in the COA Actual Result column. | Specification and batch evidence remain distinct. |
Onion Type, Slice Form and Flavor Matching
The selected onion type affects color, sweetness, pungency and how the slice appears after cooking. We keep each SKU single-color unless a mixed-onion formula is expressly requested.
White or Yellow Onion Slices
Cream-white to pale yellow slices fit soups, sauces, prepared meals, vegetable blends and foodservice. The main commercial cuts are 5–7 mm and 6–8 mm with natural curved length.
Red Onion Slices
Red-purple skin and rings provide visible color in prepared foods. We define the amount of retained colored layer, slice width and permitted color variation because red onion appearance changes more visibly across a sample.
Separated Arcs or Rings
Natural-length arcs are the standard industrial format. More complete rings can be selected for visual presentation, while broken arcs may be acceptable for sauces or ready meals where appearance is secondary.
Red onion arcs show a colored outer layer and natural variation in length.
A ring-style sample supports evaluation of ring integrity, width, breakage and color.
Brix and Pyruvic Acid Are Different Flavor Indicators
Brix measures soluble solids in onion juice and is not a direct sugar assay when other dissolved solids are present. Processing onions often fall around 7–11°Bx, but crop, variety and growing conditions change the result. We state the method, sample condition and batch value when Brix is contracted.
Pyruvic acid is used as an onion pungency index. A practical fresh-weight guide is 1–4 μmol/g for very mild onions, 5–7 for mild, 8–10 for intermediate, 11–15 for pungent and above 15 for very pungent. We use this as a sourcing and sample-matching tool, not as a universal fixed value for every frozen-onion order.
Commercial Specification for IQF Frozen Sliced Onions
The table below is a quotation baseline. We convert the selected values into a signed product specification. A stricter grade, special ring presentation, blanched route, retail formula or destination-market rule is quoted as a separate SKU.
| Parameter | Quotation baseline | Contract and inspection note |
|---|---|---|
| Product name | IQF Frozen Sliced Onions | Also quoted as frozen onion slices or IQF sliced onion. |
| Ingredient | Onion 100% (Allium cepa L.) | No additive is declared for the standard unblanched SKU. |
| Onion type | White/yellow onion or red onion | Color type is stated per SKU; no unintended mixing. |
| Main cut | 5–7 mm or 6–8 mm width, natural length | Separated arcs; complete-ring proportion by approved sample where needed. |
| 6 mm oversize definition | Width above 9 mm; target ≤3% w/w | Measured on the agreed final-product sample. |
| 6 mm undersize definition | Incomplete slice below 15 mm long or below 4 mm wide; target ≤15% w/w | A tighter target can be quoted for visible toppings or retail presentation. |
| Processing | Inspect, peel, trim, wash, slice, IQF freeze, grade, inspect and pack | The standard route is unblanched. Blanching is order-specific and changes texture and flavor. |
| Color | White to cream for white onion; characteristic red-purple and white for red onion | Slight natural green-grey tint may be agreed; conspicuous variants are counted. |
| Texture | Firm and tender after thaw/cook test; not tough, soft, mushy or spongy | Evaluation method is stated because thaw time affects character. |
| Flavor and odor | Natural, characteristic onion; no taint or objectionable odor | Assessed frozen/thawed and after the agreed heat treatment. |
| Free-flowing / clumps | Practically free flowing; clumps ≤6% w/w in 1 kg sample | A clump cannot be separated frozen without damaging the slices. |
| Foreign material | Nil | Includes glass, metal, stone, plastic, wood, insects, sand and grit. |
| EVM | Target ≤2 pieces per 1 kg | Extraneous vegetable material is defined separately from foreign material. |
| Major blemishes | Target ≤6 per 500 g | Black or brown aggregate area equivalent to a circle ≥6 mm diameter. |
| Total blemishes | Target ≤18 per 500 g | Includes agreed major and minor blemish definitions. |
| Color variants | Target ≤3% w/w | Pieces conspicuously different from the predominant SKU color. |
| Fibrous roots / core | Fibrous root target ≤3 per 500 g; core material by approved grade | Tough stem, root crown, sprout and fibrous center are controlled separately where required. |
| Bulk packing | 10 kg carton; 20 lb, 20 kg or 25 kg industrial pack by plan | Food-grade liner, carton/sack strength and pallet condition are agreed. |
| Retail / foodservice packing | 500 g, 1 kg, 2 lb or 2.5 kg bags; other weights by artwork and film plan | Net weight, film, label language, barcode and carton marks are reviewed together. |
| Shelf life / storage | 24 months at −18°C or below, unopened | Avoid thawing/refreezing and storage beside strongly odor-absorbing goods. |
| MOQ | Commercial planning reference: 10–12 metric tons per standard bulk SKU | Final MOQ changes with crop, retail print, pallet plan and mixed-container allocation. |
| Lead time | Typical 15–18 days after order, specification and production schedule confirmation | Printed bags and special tests require additional time. |
| Shipment | FOB, CFR/CNF or CIF; China loading port by production and booking plan | Reefer loading quantity follows final cartons and pallets. |
Onion Processing and Defect-Control Sequence
1. Raw Bulb Inspection
We inspect mature onions for decay, sprouts, mechanical damage, watery or translucent scales, soil and abnormal odor. Onion type and crop lot are recorded before processing.
2. Peeling and Trimming
Outer skin, root base, top, damaged scales and tough core material are removed. Trimming depth balances usable yield with peel, root and blemish control.
3. Washing and Slicing
Peeled onions are washed and cut to the approved nominal width. We check the slicer setting and remove obvious offcuts rather than treating "natural length" as unlimited variation.
4. IQF Freezing
Surface water is reduced before individual quick freezing. The line setting is adjusted to piece load and slice dimensions so the finished product remains separated and frozen through.
5. Grading and Inspection
We evaluate clumps, width, fragments, color variants, blemishes, root/core material, peel and EVM against the agreed sample plan. Foreign material has no allowance.
6. Packing and Frozen Release
We check net weight, seal, lot code, label, carton condition and metal-detection records before release to frozen storage. Shipment documents connect to the packed lot.
The white-onion washing line shows cleaned peeled bulbs before the cutting stage.
Close processing view supports trimming, root removal and washing controls before slicing.
Physical Defect Definitions and Sampling
A numeric tolerance is only useful when the defect definition, sample state and sample weight are included. We inspect free flow and overall appearance while frozen, then evaluate brightness and texture promptly after thawing. Delayed thawed inspection can create oxidation that was not present in the frozen lot.
Blemish
A major blemish uses a 6 mm equivalent-circle threshold. Minor blemishes are defined below the major threshold but above the agreed ignore size. Pathological, insect and dark discoloration damage are counted.
Core, Peel and Root
Core material includes tough or discolored center tissue, sprouts, seed stems, root crown and roots. Peel is the tough outer skin. We define area or piece equivalents before counting.
Appearance and Character
Good appearance combines free flow, brightness and reasonably uniform cut. Good character means uniformly firm and tender onion tissue that is practically free from soft, spongy, tough or mushy pieces.
For lot inspection, we record the delivery quantity, number of cartons or sacks sampled, sampling locations and the average result. One convenient commercial schedule uses 1 kg sample units for clumps and foreign material and a 500 g examination for blemishes, color variants, roots and size distribution. Your contract can instead reference a USDA grade plan or another customer sampling standard.
Red onions on the sorting conveyor show raw-bulb trimming and visible-defect removal.
Manual inspection provides a clear control point for roots, peel, core and damaged bulb tissue.
COA: Requirement Versus Batch Actual Result
The approved specification states the limits. The COA identifies the corresponding product code, lot, production date, expiry date, methods and actual batch results. We do not repeat "≤100,000 CFU/g" in the Actual Result column unless that is genuinely the laboratory result format; the reported value should be numeric, below the method LOQ, Not Detected or Pass against a defined visual reference.
| COA group | Contract requirement | Actual Result entry |
|---|---|---|
| Identity and appearance | Onion type, 5–7 mm or 6–8 mm, natural length, characteristic color, firm/tender character | Measured width results and Pass against approved description/sample |
| Physical defects | Clumps ≤6%; foreign material nil; EVM ≤2/kg; major blemish ≤6/500 g; total blemish ≤18/500 g; color variants ≤3%; fibrous root ≤3/500 g; oversize ≤3%; undersize ≤15% | Measured percentages and piece counts from the batch sample |
| Flavor indicators | Brix and pyruvic acid only when written into the product program | Measured °Bx and μmol/g fresh weight, with sample basis and method |
| Microbiology | TPC <100,000 CFU/g; coliforms <100 CFU/g; E. coli <10 CFU/g; yeast <1,000 CFU/g; mould <1,000 CFU/g; Salmonella absent/25 g; Listeria monocytogenes absent/25 g | Numeric CFU/g or Not Detected in 25 g for the tested batch |
| Heavy metals | For an EU-oriented bulb-vegetable file: Pb ≤0.10 mg/kg and Cd ≤0.030 mg/kg; other markets by applicable rule | Measured mg/kg or |
| Pesticide residues | Comply with destination-market MRLs and the agreed analytical screen | Compound-by-compound value, |
| Packing and temperature | Correct net weight, sealed liner/bag, legible lot code, frozen condition and storage at −18°C or below | Weight/temperature reading and Pass for packing checks |
Sample Approval and Heat-Processing Performance
A frozen visual sample confirms color, cut and free-flowing condition, but it does not fully establish performance in a sauce kettle, sauté line, filling cooker or ready-meal process. We recommend recording the approval test under the buyer's actual process so repeat orders can be compared with the same input weight, time and endpoint.
| Trial item | Record | Purchasing use |
|---|---|---|
| Frozen start | Product temperature, clumps, surface frost and time outside storage | Separates product quality from partial-thawing damage. |
| Process load | Frozen onion weight, batch size, equipment, heat setting, added liquid/oil and total time | Creates a repeatable trial rather than an informal tasting. |
| Moisture release | Liquid released during thawing or heating and drained/cooked yield | Supports recipe solids, sauce viscosity and cost calculations. |
| Piece retention | Visible arcs, breakage, softness and texture at the process endpoint | Shows whether the selected width fits a visible topping or a cooked-down base. |
| Flavor endpoint | Raw aroma, cooked pungency, sweetness, bitterness and off-note check | Links Brix and pyruvic-acid data to the buyer's real formulation. |
We recommend approving both an unopened frozen sample and the heat-processed result. The retained approval record should identify product code, onion type, crop/lot, slice width, defect results, cooking protocol and decision date. A later change in onion source or processing route can then be assessed against a defined reference instead of a general memory of flavor or texture.
Application Matching by Cut and Flavor
Soups, Sauces and Stocks
Natural arcs and a standard 5–7 mm width provide onion identity while breaking down during heat processing. Food factories should specify flavor strength, fragment tolerance and bulk liner format.
Ready Meals and Fillings
Cut consistency and moisture release affect portion distribution. We match slice width and firmness to the meal's cook cycle and define color variants for pale sauces or visible toppings.
Foodservice and Central Kitchens
Free-flowing 1 kg or 2.5 kg bags reduce preparation and portioning steps. The buyer should approve thaw/cook behavior in the actual pan, kettle or griddle process.
Vegetable Blends and Repacking
We align onion slice width, bag weight, lot coding and cold-chain requirements with the other frozen components. Mixed-container loading is planned only after carton dimensions are fixed.
Packing, OEM, Documents and Traceability
For standard industrial supply, 10 kg in a food-grade liner and carton is the clearest starting point. We also discuss 20 lb, 20 kg and 25 kg formats where the bag, sack, pallet and handling system are suitable. Foodservice and retail projects may use 500 g, 1 kg, 2 lb or 2.5 kg bags.
For private label, we review film structure, bag dimensions, sealing area, artwork, ingredient declaration, nutrition panel, cooking statement, storage wording, country of origin, barcode, date code, lot format, carton marks and pallet labels. Printed-film MOQ and production timing are calculated separately from the product MOQ.
We prepare the product specification, batch COA, commercial invoice, packing list and lot/shipment records. Microbiological, pesticide-residue, heavy-metal, allergen, GMO, Brix or pyruvic-acid reports are supplied according to the agreed QA file. Facility certificates are checked by site, scope and validity; a general certificate display is not treated as a sliced-onion batch certificate.
Traceability Chain
The finished lot connects to incoming onion lot, raw-material inspection, production date, cutting specification, packing material, QC checks, cold-storage movement and shipment. When a container includes more than one production lot, the packing list and COA package identify every applicable lot.
Cold Chain, Loading and Mixed Containers
We keep frozen sliced onions at −18°C or below and arrange reefer shipment under continuous frozen conditions. Loading preparation covers carton condition, quantity, pallet pattern, container cleanliness, set point, pre-cooling plan, loading time and seal record.
A 40-foot reefer planning reference is approximately 20–24 metric tons for compatible loose cartons and about 18–22 metric tons when palletization reduces usable space. The final number follows actual carton dimensions, net weight, pallet height and destination restrictions.
Mixed-container supply is possible when products share compatible temperatures, carton handling and document requirements. Repeated thawing and refreezing can increase clumping, surface frost, color change and soft texture, so cold-chain continuity remains part of the product specification.
General frozen-carton loading evidence supports reefer utilization and shipment planning; carton contents are not presented as onion-specific proof.
Frequently Asked Questions
1. What are IQF frozen sliced onions?
They are peeled onions cut into arcs or rings, individually quick frozen and packed in a free-flowing frozen condition. Our standard SKU contains 100% onion and is intended for further heat processing.
2. Which slice widths can you supply?
The main options are 5–7 mm and 6–8 mm with natural length. We can discuss another cut against a drawing, sample and required oversize/undersize limits.
3. Do you supply white and red onion slices?
Yes. White/yellow and red onion are quoted as separate SKUs with their own color, flavor and appearance references.
4. Are the onions blanched?
Our standard sliced-onion route is unblanched to retain characteristic raw onion aroma for further processing. A blanched project must be quoted separately because it changes texture, flavor and analytical expectations.
5. How do you define a frozen onion clump?
It is a group of frozen slices welded together so firmly that separation while frozen damages the pieces. A practical baseline is no more than 6% of a 1 kg sample by weight.
6. What oversize and undersize limits apply to a 6 mm slice?
A practical definition treats width above 9 mm as oversize and a piece below 15 mm long or below 4 mm wide as undersize. Baseline tolerances are ≤3% oversize and ≤15% undersize by weight.
7. Can Brix be included in the COA?
Yes, when it is part of the order standard. The COA records the batch result in °Bx with the sample condition and test method; 7–11°Bx is a useful crop discussion range, not a guaranteed universal value.
8. How is onion pungency specified?
We can use pyruvic acid in μmol/g fresh weight with an approved flavor sample. Values of 5–7 indicate a mild range and 8–10 an intermediate range under the stated method.
9. Which microbiological limits are available?
Our baseline includes TPC <100,000, coliforms <100, E. coli <10, yeast and mould each <1,000 CFU/g, with Salmonella and Listeria absent in 25 g. The final limits follow the destination market and contract.
10. What bulk packing is available?
A 10 kg food-grade liner inside a carton is the standard starting format. We also discuss 20 lb, 20 kg and 25 kg industrial packs according to handling and pallet needs.
11. Can you prepare retail private-label bags?
Yes, subject to film and print minimums. We review bag size, artwork, barcode, language, ingredient list, nutrition panel, storage instruction, date code and carton marks before printing.
12. What are the MOQ and lead time?
Use 10–12 metric tons per standard bulk SKU as a planning reference. Standard production is typically 15–18 days after specification and schedule confirmation; printed packing or special tests take longer.
13. What shelf life and storage condition apply?
The baseline shelf life is 24 months in unopened packing at −18°C or below. Keep the cold chain stable and avoid thawing and refreezing.
14. Can frozen sliced onions ship in a mixed container?
Yes, when temperature, carton, loading and document requirements are compatible. We calculate the plan from confirmed carton dimensions and pallet conditions.
15. What should I send for an exact quotation?
Send onion type, nominal width, arc/ring presentation, defect limits, flavor target, application, packing, quantity, pallet requirement, destination port, private-label needs, document list and delivery date.
Send a Comparable Frozen Sliced Onion RFQ
Specify: white/yellow or red onion; 5–7 mm, 6–8 mm or custom width; natural arcs or ring preference; blanched or unblanched route; clump, color, root, peel and blemish limits; Brix or pungency requirement; bulk or retail packing; quantity; destination port; pallet condition; QA documents; and target shipment date.
We will return a product-matched discussion covering specification, sample, packing, testing, MOQ, production schedule and frozen shipment plan.
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Technical specification · reference schedule
Frozen Sliced Onions
We review the selected form, grade, process and packing against the technical schedule below. Published and TDS values are specification references for order review. External benchmarks apply only within their stated scope. Acceptance is governed by the signed SKU specification; the identified lot COA reports actual measured results.
01 / Physical & Sensory
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Main cut | 5–7 mm or 6–8 mm width, natural lengthPublished reference | Separated arcs; complete-ring proportion by approved sample where needed. |
| Color | White to cream for white onion; characteristic red-purple and white for red onionPublished reference | Slight natural green-grey tint may be agreed; conspicuous variants are counted. |
| Texture | Firm and tender after thaw/cook test; not tough, soft, mushy or spongyPublished reference | Evaluation method is stated because thaw time affects character. |
| Flavor and odor | Natural, characteristic onion; no taint or objectionable odorPublished reference | Assessed frozen/thawed and after the agreed heat treatment. |
| Color variants | Target ≤3% w/wPublished reference | Pieces conspicuously different from the predominant SKU color. |
| Thickness & intact-cut inspection | Measure thickness separately from fruit/cap/root diameter or piece length; classify broken cuts and end pieces. | Use a thickness gauge/caliper and separate mass or count for intact and broken fractions. |
| Declared product form | Slices | Match approved sample, pack label and order form. Published page identity; approve selected grade before order. |
02 / Physicochemical & Residue Controls
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Pesticide residue schedule | Named active ingredients and commodity-specific limits are selected for the destination market. EU source | Link farm spray history, laboratory LOQ and batch result to the destination MRL. EU database is one market reference; apply the actual destination rule. |
| Lead, cadmium and other contaminants | Apply the limit for the exact commodity and processed form in the destination market. EU source | State analyte, preparation basis, method, LOQ and lot result. Do not transfer a fresh-commodity limit to a processed form without the required assessment. |
03 / Microbiological Criteria
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Hygiene-indicator panel | Select aerobic count and relevant Enterobacteriaceae, coliform or E. coli indicators for the declared process and intended use. Codex | Report each quantitative result in CFU/g, method/reporting limit, sample plan and lot identity. |
| Pathogen acceptance programme | Define Salmonella and Listeria criteria when applicable to the destination, ready-to-eat status and buyer programme. Codex | State analytical portion, sample-unit plan, method and detected/not-detected reporting; identify the treatment and release basis. |
| Acceptance schedule | Select the test panel and limits by intended use (ready-to-eat or further processing), product form and destination. EU source | State organism, analytical method, sample mass and n/c plan; report actual lot results. A universal APC, coliform, Salmonella or Listeria limit is not assigned to every frozen product. |
04 / Freezing & Cold Chain
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Shelf life / storage | 24 months at −18°C or below, unopenedPublished reference | Avoid thawing/refreezing and storage beside strongly odor-absorbing goods. |
| Separation & loose-ice assessment | Keep inherent moisture, loose ice and permanently frozen clusters as separate inspection categories. | Weigh separated loose ice and welded clusters against initial sample mass; distinguish natural paired pieces or blocks. |
| Product thermal centre | −18°C or colder after freezing and thermal stabilization; maintain the agreed frozen distribution condition.External reference Codex | Probe the thickest representative pack and retain storage/transport temperature records. Codex quick-frozen reference; selected product form and route must be frozen. |
| Frozen condition at dispatch | Hard frozen, correctly sealed and coded, without thaw/refreeze evidence or excessive loose ice. Codex | Check pack integrity, free-flow or block condition as declared, carton condition and loading temperature. |
05 / Pack Size & Shelf Life
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Bulk packing | 10 kg carton; 20 lb, 20 kg or 25 kg industrial pack by planPublished reference | Food-grade liner, carton/sack strength and pallet condition are agreed. |
| Declared net contents | Verify each selected pack format against the artwork and applicable quantity-control rule. Codex | Calibrated checkweigher or scale; defined sample and tare. |
| Shelf-life basis | The labelled period applies only to its validated pack and continuous stated storage condition. Codex | Review stability study or approved shelf-life file and production-date code. |
06 / Process Controls
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Processing | Inspect, peel, trim, wash, slice, IQF freeze, grade, inspect and packPublished reference | The standard route is unblanched. Blanching is order-specific and changes texture and flavor. |
| Raw-material preparation checks | Separate raw IQF from cooked/caramelized product; declare oil and other additions for cooked routes. | Verify the selected product flow and the relevant trimming, sorting and pretreatment record. |
| CCP designation | Use the site-approved HACCP plan to identify true CCPs and their validated critical limits. Codex | Check hazard analysis, monitoring, deviation and corrective-action records. A quality-control step is not automatically a CCP. |
07 / Ingredients, Additives & Allergens
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Ingredient | Onion 100% (Allium cepa L.)Published reference | No additive is declared for the standard unblanched SKU. |
| Added glaze / coating declaration | Declare any intentionally added water glaze, syrup, oil or coating and the measurement basis; loose ice is assessed separately. | Verify formula/addition records; agree a deglazing or coating test and net-content basis where applicable. |
| Additive use | Declare any colour-protection agent, acidulant or other additive by ingredient and maximum permitted use for the target market. NHC standard | Check approved formula, actual addition record and market-specific additive category. GB 2760-2024 applies to China; export rules are checked separately. |
| Allergen and cross-contact assessment | Declare inherent allergens and assess shared-line cross-contact from the actual facility schedule. FDA | Review line matrix, cleaning validation and buyer label approval. Do not claim a shared-line allergen or allergen-free status without facility evidence. |
08 / Defects & Foreign Matter
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| 6 mm oversize definition | Width above 9 mm; target ≤3% w/wPublished reference | Measured on the agreed final-product sample. |
| 6 mm undersize definition | Incomplete slice below 15 mm long or below 4 mm wide; target ≤15% w/wPublished reference | A tighter target can be quoted for visible toppings or retail presentation. |
| Free-flowing / clumps | Practically free flowing; clumps ≤6% w/w in 1 kg samplePublished reference | A clump cannot be separated frozen without damaging the slices. |
| Foreign material | NilPublished reference | Includes glass, metal, stone, plastic, wood, insects, sand and grit. |
| Major blemishes | Target ≤6 per 500 gPublished reference | Black or brown aggregate area equivalent to a circle ≥6 mm diameter. |
| Total blemishes | Target ≤18 per 500 gPublished reference | Includes agreed major and minor blemish definitions. |
| Intrinsic defect classification | Outer skin, root plate, sprouting, discolouration, coarse core and damaged tissue. | Record each defect class separately by count or mass; state sample size, denominator and combined-limit rules. |
| Hazardous foreign matter | No foreign matter detected in the defined inspection sample; reject and investigate any finding.External reference Codex | Define visual-inspection sample size and detector challenge in the signed quality schedule. "None detected" is a sampling statement, not an absolute guarantee of zero particles. |
09 / Packaging Materials & Label
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Food-contact pack | Specify inner-contact material and obtain the applicable food-contact compliance declaration. NHC standard | Review film structure, supplier DoC, migration evidence and actual intended conditions. GB 4806 series is China-specific; EU export also checks Regulations 1935/2004 and 10/2011. |
| Carton and seal integrity | Define carton stacking strength, bag seal and puncture resistance for the confirmed net weight and pallet plan. EU source | Inspect pack drawing, compression/seal test and shipment configuration. |
| Label verification | Match product name, ingredient/allergen statement, net weight, lot/date, shelf life and storage instruction to the destination artwork. Codex | Approve artwork against the signed specification and destination rules. |
10 / Detection & Traceability
| Parameter | Specification / reference | Verification & order basis |
|---|---|---|
| Foreign-body detector | Validate Fe, non-Fe and stainless-steel challenge pieces for the actual product, aperture, pack and line; record the proven sensitivity. Codex | Challenge at defined start, changeover, interval and end points; retain rejection records. Do not copy generic detector sizes into a plant capability claim. |
| Lot traceability | Link input source lot, processing run, packaging code, test records, frozen storage and shipment to one finished lot. Codex | Trace one sample lot forward and backward in a recorded mock recall. Recall speed is stated only when the site has a validated target and record. |
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